The impact of injection molds on industrial products is mainly reflected in three aspects: product quality, production efficiency, and enterprise cost.
1). Guarantee of product quality:
The precision of the mold directly determines the dimensional tolerance of the product. High precision molds (tolerance ± 0.01mm) can ensure that industrial products such as mechanical parts, electronic components, etc. meet precision assembly requirements. If the mold design is unreasonable (such as defects in the flow channel system, poor exhaust), it may lead to surface shrinkage, air streaks, or dimensional deviations of the product, affecting functionality and safety.
2). The key to production efficiency:
High quality molds can shorten the molding cycle by 30% by optimizing the cooling system (such as multi zone circulating water), and some high-end molds can achieve rapid mold replacement in 3 seconds. Automated compatible design (such as three board mold structure) can be used in conjunction with robotic arm operations, reducing manual intervention and improving overall production efficiency.
3). The core of cost control:
The lifespan of the mold directly affects the frequency of mold replacement. Ordinary molds can only maintain 100000 mold cycles, while high wear-resistant molds can have a lifespan of over 500000 mold cycles. Long term use can reduce frequent replacement costs and minimize production capacity losses caused by downtime maintenance.